Polyether Urethane Foam Tape

  • Common thickness: 1/8 inch, 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch
  • Color: gray, charcoal gray, or custom dark foam appearance
  • Material: open-cell polyether urethane foam
  • Adhesive option: rubber PSA, acrylic PSA, single sided, double sided, or plain foam
  • Supply form: slit rolls, sheets, kiss-cut pads, and die-cut parts
  • Main use: cushioning, gasketing, sound damping, light blocking, and vibration control

Both Side Tape Company is a manufacturer of Polyether Urethane Foam Tape for moisture-resistant cushioning, soft gasketing, sound damping, light insulation, and slit roll supply. This open-cell urethane foam tape is commonly made in 1/8 inch-1 inch thickness, with 1.2-5.5 lb/ft3 density options for different compression needs. It is used where foam must fill uneven gaps, recover after pressure, reduce panel rattle, and help control light, dust, and minor air movement in protected assemblies.

Product Video

Product Photos

Product Overview

Polyether urethane foam tape is often selected for panels, equipment doors, appliance housings, electronic enclosures, filter frames, and other assemblies where a soft compressible gasket is more suitable than a hard rubber strip. The foam gives a gentle closing feel, conforms to small surface variation, and helps reduce noise caused by repeated contact between parts.

The material choice matters. Compared with polyester urethane foam, polyether foam usually performs better in damp or humid environments and provides a softer cushioning feel. Polyester urethane foam may still be the better choice when higher tear strength, abrasion resistance, or oil and fuel resistance are the main requirements. For moisture-resistant foam tape used in soft gasketing, sound absorption, and low-closing-force contact, polyether foam is often the more practical option.

This is an open-cell foam, so it should not be promoted as a waterproof closed-cell seal. Its strength is different: it compresses into irregular gaps, allows controlled breathability, absorbs small movement, and helps reduce dust, light, air movement, and contact noise inside protected equipment. In narrow gasket strips, production teams should check density, compression force, adhesive system, liner release, and slit edge quality together. A rough slit edge can lead to foam tearing, adhesive stringing, liner lifting, or width variation during installation.

For adhesive-backed grades, typical 180 degree peel adhesion is 8-18 N/25 mm depending on adhesive type, substrate, surface energy, and dwell time. Rubber PSA is useful when quick initial tack is needed, while acrylic PSA is often selected for cleaner aging and better temperature stability. Before mass production, sample rolls should be tested for thickness tolerance, liner release stability, foam stretch, edge cleanliness, and compression recovery after dwell.

Benefits

  • Moisture-resistant cushioning: polyether foam is suitable for humid or damp assembly areas where soft compression is required.
  • Soft open-cell behavior: the foam fills uneven gaps without creating excessive closing force.
  • Compression recovery: typical grades are checked after 24-72 h compression dwell to confirm gasket contact after pressure.
  • Sound damping support: the open-cell structure helps reduce small vibration, panel rattle, and hard-surface contact noise.
  • Density selection: 1.2-5.5 lb/ft3 options allow softer cushioning or firmer gasket pressure depending on the assembly.
  • Clean edge converting: slit rolls and die-cut parts help reduce foam tearing, adhesive stringing, liner lifting, and width variation.

How does open-cell polyether urethane foam tape reduce noise, light gaps, and vibration?

The open-cell foam works by creating soft contact between two hard surfaces. Instead of acting like a rigid barrier, this polyether polyurethane foam tape compresses into small gaps and absorbs movement before it turns into rattle, impact noise, or vibration transfer. In appliance panels, electronic housings, speaker areas, filter frames, and equipment doors, it can help control dust, light, and minor air movement while keeping a breathable structure. A softer density helps reduce closing force, while a medium-density grade gives more stable gasket pressure.

TDS

Item

Typical Value

Product Type

Polyether urethane foam tape

Foam Structure

Open-cell soft urethane foam

Base Material

Polyether polyurethane foam

Color

Gray / charcoal gray / custom dark gray

Density Range

1.2-5.5 lb/ft3 typical options

Thickness Range

1/8 inch-1 inch, custom thickness available

Thickness Tolerance

+/-0.3 mm typical, depending on thickness

Adhesive Type

Rubber PSA / acrylic PSA / non-adhesive option

Adhesive Side

Single sided / double sided / plain foam

Liner Type

Paper liner / film liner depending on adhesive system

180 Degree Peel Adhesion

8-18 N/25 mm typical, substrate and adhesive dependent

Compression Force Deflection

Soft to medium, density dependent

Compression Recovery

Checked after 24-72 h compression dwell

Tensile Strength

15-30 psi typical, density dependent

Elongation

150%-250% typical

Tear Strength

2-5 lb/in typical

Temperature Use Range

-20 C to 90 C typical service range

Roll Width Tolerance

+/-0.5 mm to +/-1.0 mm depending on slit width

Converting Format

Slit rolls, sheets, kiss-cut rolls, die-cut parts

Edge Quality Check

Clean slit edge, low foam tearing, low adhesive stringing

Recommended Use

Protected indoor or equipment assembly gaps

Not Recommended As

Full waterproof closed-cell seal or pipe insulation tape

Product Packaging

Product Production

Loading Container

Applications

  • Equipment door gaskets requiring soft compression and low closing force
  • Electronic housing cushions for noise reduction and contact protection
  • Appliance panel anti-rattle strips using low-density foam for easier compression
  • Filter frame gaskets where breathability and dust control are both needed
  • Speaker area seals for sound damping and light blocking
  • Industrial enclosure strips for minor air movement, dust, and light control
  • Slit rolls for continuous assembly with +/-0.5 mm to +/-1.0 mm width tolerance
  • Die-cut gasket parts for repeatable positioning, clean installation, and stable shape

What density and converting format should be selected for slit rolls, sheets, or die-cut gaskets?

Density should be selected according to the compression force required in the final assembly. Lower-density grades around 1.2-2.0 lb/ft3 are easier to compress and work well for soft cushioning, light gasketing, and low-closing-force parts. Medium-density foam gives more stable contact pressure for sound damping strips, anti-rattle pads, and equipment gaskets. Slit rolls are suitable for continuous assembly, sheets work well for manual cutting or laminating, and die-cut parts improve repeatability for shaped pads or gasket frames. Edge quality should be reviewed together with liner release because soft foam may stretch, tear, or lift from the liner if converting is not controlled.

FAQ

Q1: Is polyether urethane foam tape waterproof?

No. It is moisture-resistant for cushioning and gasketing, but its open-cell structure is not a full waterproof closed-cell seal.

Q2: When should polyether foam be selected instead of polyester foam?

Choose polyether foam when soft compression, humidity resistance, sound damping, and low closing force are more important than oil or fuel resistance.

Q3: Can this tape be supplied as narrow slit rolls?

Yes. It can be converted into narrow slit rolls with controlled width tolerance and clean edges for production assembly.

Q4: Can it be made into die-cut gasket parts?

Yes. Sheets or adhesive-backed rolls can be kiss-cut or die-cut into pads, frames, strips, and gasket shapes.